Mar 18, 2010 · Step Three was to attach a friction disc onto the thrust plate. After drilling out the old rivets, deburring the holes and cleaning the plate, it was ready to receive the new clutch material. After clamping them together, the rivet holes were drilled, using the holes in the thrust plate as a drill jig.
When lightly used,the wire wheel is a perfect way to "clean" the plates. i"d recommend a new set of plates every other set of fibers. ► Show Full Signature Borg"s link-o-rama: The world's largest collection of links to motorcycle-related websites
Jul 19, 2017 · Motorcycle wet-clutch 101. First, a few basics. As shown in the graphic, the clutch connects the engine and transmission via a series of alternating friction and steel plates. Wet clutches are widely used in motorcycles and dirt bikes. The term simply means the clutch is lubricated with oil, as opposed to a dry clutch. Friction plays a big role ...
Jun 13, 2017 · The friction plates, in particular, should be well soaked in oil before installation. The first step in accessing the clutch plates is to drain the oil. In some cases, it is possible to change the plates without totally draining the oil by leaning the bike over far enough so that the oil does not spill out.
Sep 17, 2010 · Clutch cover and basket removal. Once you’re all set up and have the proper tools, it’s time to take the clutch off the bike. The clutch cover is on the right side of the engine, and most covers have about 5 bolts holding it on (This bike is an ’01 Honda CR125). After you get the cover off, you’ll be able to see the basket/plates.
7 pressure plates (if needed, only based on inspection) 4 quarts of oil and filter 1 clutch cover gasket my total (minus pressure plates since i didn't get them) = $160. _____ get a clean environment set up either set down a clean towel on your garage floor or use paper sacks whatever you need.
For this job you will need an oil drain pan, repair manual, replacement clutch plates, new clutch springs, clutch cover gasket, motorcycle engine oil and some basic hand tools. A dial caliper is only needed if you intend to reuse any of the original clutch parts. If you are due for a new oil filter soon, now is a good time to change that, as well.
Jun 04, 2014 · Here are some (more on that in a bit) of the parts you will need to put your clutch back together, starting with the upper left and going clockwise we have: Gasket, Clutch 11060-1325 Gasket, Clutch Cover 11061-0923 Plate-Friction (x7) 13088-0042 Plate-Clutch 13089-1085 O-Ring 670B1506 Washer (x2) 11009-1344 Gasket, Pump Cover 11060-1328
Drag Specialties Clutch Pressure Plate For Harley Big Twin 1941-1984 $ 7 . 95 Universal Fit Universal Fit parts can be installed on various motorcycles and may require modification.
May 19, 2014 · You need to change to your plates and springs. Clean your steel plates with a dremel brass brush. I did it and now have a smooth shifting bike and can very effortlessly get into neutral after...
Jun 26, 2016 · Wind the clutch perch all the way in, then out two turns. ... Clean all dirt and corrosion, throughly grease, reassemble and refit. 4. Hydraulic problems. ... Check the plates for wear.
Jan 23, 2015 · i have used brake cleaner on my clutch faces for years. leaves them squeeky clean. brake cleaner on rag then wipe. not sure i want to pump it into the areas that have plastic. Break clean can really dry stuff out. My 2 cents
Clutch plates are built to be robust. Under conditions of normal wear most motorcycle clutches last a long time. Hard starts or anything that results in excessive slippage will cause the fiber plates to get thinner which lessens the spring pressure. I'm replacing clutch discs in a '71 Bonne because the clutch sticks fast after sitting for only one day. This is after disassembling the clutch and cleaning the discs and plates with kerosene. I'm planning on using the existing plates. They are flat but quite smooth. Would it be a good i... After you remove the springs and pressure plate, be careful not to lose the pusher in the center of the hub. Bend the tabs of the central washer flat with a chisel. Then it’s time to use the big gun. If you leave the plates in place, it only takes a little finger pressure on the top plate to keep the hub from turning.
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You can probably just remove the clutch, clean up the steel plates with about 280 grit sand paper and re-use them and the fiber plates. Assuming you can get it apart without tearing up the fibers that is. Put lots of oil on the plates when going back together. If using new fiber plates, soak em in oil for a couple of hours (or more) before ... Nobody commented on which bike you're talking about, but my friend's Vulcan Classic 1500 clutch started giving trouble and all was good except the clutch spring plates. I believe he said the inner teeth had worn out. Friction linings were fine. This happens to him about every 25-30K miles. Depends on city vs. highway, for sure. When lightly used,the wire wheel is a perfect way to "clean" the plates. i"d recommend a new set of plates every other set of fibers. ► Show Full Signature Borg"s link-o-rama: The world's largest collection of links to motorcycle-related websites Sep 16, 2012 · I used Turco(?) T-1 blended motorcycle oil with MPZ friction reducer that's supposed to impregnate the surfaces. Another "modified" oil to not use. Clutch started slipping when I'd roll on the throttle at 4k on the tach. Just changed oil to the T-4 straight petroleum oil. I hope time and miles with the non-additive oil clears up the problem. Dec 16, 2007 · You are supposed to soak new clutch plates in oil before you put them in, so soaking them is fine. Its always had a tiny bit of drag, but its never really been a problem. I have been using a castrol motorcycle oil that is supposed to be safe with the clutch, and hasent caused a problem in the past.
How to clean motorcycle clutch plates
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Give it a good run city/highway careful in 1st, try not to slip, go easy and see if doesn't come back or another trick I heard of was to over fill the oil to flood the clutch plates a few days then drain oil to correct level and try.
Mar 25, 2014 · The backside-plate of my clutch basket partly came off while riding and a small piece got milled into small pieces. These pieces was found in the tranny oil and inside the bottom of the clutch cover. I am pretty sure there is some metal pieces in the bottom of transmission left too. Jun 13, 2017 · The friction plates, in particular, should be well soaked in oil before installation. The first step in accessing the clutch plates is to drain the oil. In some cases, it is possible to change the plates without totally draining the oil by leaning the bike over far enough so that the oil does not spill out. May 24, 2011 · This BikeBandit.com How To Video overviews Dirt Bike Clutch Plate Installation with Steve Matthes and was produced by Transworld Motocross. http://www.bikeba... Take clutch cover off, remove 5 bolts and pressure plate, pull each plate out one at a time keeping them in order, replace with new plates, new plates go in same order. Soak the new plates in oil overnight before installing. Blow them clean with compressed air / or a couple of cans of Brakeclean/CO clean will do the job nicely. Kero will leave residue which may well be harmless but then you only want to do the job once hey.. When life throws you a few curves GET YOUR KNEE DOWN!! The aftermarket fiber plates (installed in 2006), and forty-ish year old steel plates may be slipping a little at times. New Kaw clutch springs were installed in 2012. I think they were the 92081-1033 specified for KZ1000 Police. I have had a lot of trouble with clutch plates on my Triumphs, until I stopped messing with the bonded plates and focused on the steels. If you take a drill with an abrasive disk (sorry, don't know what you call it, but it is the big one with that looks like plastic spegetti) and you put a nice even cross hatch pattern on the steels on both sides it seems to stop the plates from glazing over. May 27, 2008 · Adjust clutch cable. Adjust clutch actuator. Change oil. Inspect / repair clutch. Worn clutch components (springs and plates) won't typically cause sticking, usually it would cause slipping. Clutch sticking while the bike is not running (especially when cold) can happen to any bike and shouldn't be a big concern. It has a Barnhart racing clutch and it's been on the bike for years. It doesn't slip at all, even during power shifts. But when it sits overnight and cools completely, before I even start the engine, I have to pull the clutch lever and hold it, shift to 2nd gear and rock the bike to free the plates. Oct 02, 2011 · You will need to remove the plates from the clutch hub, a quality brake cleaner like gunk will remove the oil leaving no residue. The problem is the oil that has soaked into the fiber plates and will resurface when the plates heat up. You could warm them up in an oven, use a heat gun, even a propane torch. With pressure plate retaining fasteners removed, the pressure, friction and driven plates may now be lifted out of the clutch basket. Remove the pressure plate first and set it aside with the clutch springs, someplace where it won’t get dirty. When removing the pressure plate, be careful with the clutch actuation rod. Mar 17, 2011 · go near the bottom to the addendum and check it out. hope you have the royal purple containers still Motorcycle Motor Oil however, if its slipping i would pull em, check em out and if they look good clean em with a good cleaner(i use start fluid)to get the old oil off and put em back in. hope that helps Clean up any sharp edges; & then use fine sandpaper on any convenient round object, such as a screwdriver shank, to smooth the area. Having a lever and barrel that work smoothly together will greatly extend clutch cable life. 2. Clean up the lever slot with sandpaper, so there are no sharp edges. – clutch cable attaches to push rod, which disengages clutch from transmission (allowing transmission to freely shift gears) – clutch has 3 “driven” and 3 “driving” plates in the clutch basket contribute to smaller force needed to disengage clutch (greater number of plates in clutch basket makes it easier to pull clutch lever on ... The inner pressure plate will now come off, giving you full access to your clutch pack. Using your fingers and a pick, remove the clutch pack one plate at a time. Mar 18, 2010 · Step Three was to attach a friction disc onto the thrust plate. After drilling out the old rivets, deburring the holes and cleaning the plate, it was ready to receive the new clutch material. After clamping them together, the rivet holes were drilled, using the holes in the thrust plate as a drill jig. At Dennis Kirk, you will find the best selection of Motorcycle Clutch Pressure Plate. We carry more Motorcycle products than any other aftermarket vendor and have them all at the lowest guaranteed prices. Not only that, but we have them all in-stock and ready to ship to you today. Oct 02, 2011 · You will need to remove the plates from the clutch hub, a quality brake cleaner like gunk will remove the oil leaving no residue. The problem is the oil that has soaked into the fiber plates and will resurface when the plates heat up. You could warm them up in an oven, use a heat gun, even a propane torch. Midwest Brake is the leader in the relining and remanufacturing of industrial clutch and brake linings, plates, shoes and brake bands. Since 1950, Midwest Brake has serviced the nations leading manufacturing, stamping, forging and machine tool manufacturers with superior relining and bonding products and services. Im wondering is it as simple as taking the clutch pressure plate out, and sliding the clutch pack out? Does anything need to be unbolted etc after the pressure plate is off? I will obviously keep the clutch in order when i dissasemble, but with assembly, does the orientation (ie 12,3,6,9) make a difference when putting the clutch back in or is ...